The Building Envelope10 September
The Building Envelope: your first
line of defence
The first article in this series identified the importance of a tight building envelope in creating green homes. Structural Insulated Panels and Insulated Concrete forms create an excellent air tight wall Assembly and building envelope because they do no breathe, have a high resistance to heat loss and create healthy indoor living environments by controlling the flow of moisture and eliminating condensing surfaces on the internal wall surfaces. However 99% of all homes are built with conventional 2×6 framing. This article looks at the design of conventional building envelope, the advantages of sealing homes with spray foam insulation and the importance of effective air barrier and vapor barrier control layers.
The building envelope is made up of the roof, above grade walls, below grade walls, and the basement floor. These building envelope components should be thought of as systems for each is made of an assembly of individual products, working together. These products include exterior cladding, control layers (moisture barrier, air barrier, thermal barrier) and the structural members (framing). Each of these components plays an integral role in how a building envelope and the house it encloses performs – the failure of any of them can result in the failure of the building envelope.
Are conventionally built homes satisfactory? Modern homes are code required to be built with 2×6 structural framing, a minimum of R-20 insulation (thermal barrier) and a layer of 6 mil polyethylene sheet (vapor barrier & air barrier). There are additional layers to the wall assembly including gypsum wall board, and paint on the interior and OSB, house wrap and cladding on the exterior.
Traditional Building Envelope design: Deficient
The problem with the above building envelope is this: The entire system relies on the 6 mil polyethylene membrane to stop air movement, vapor movement and to permit the fiberglass batt to perform as designed! In Canada, the polyethylene layer goes on the warm side of the wall because we are in a climate which predominantly requires heating meaning it is subject to dozens of penetrations at the time of installation (electrical outlets, light switches, window frames and doors, recessed lighting enclosures, seams – top, bottom and where the layer must be installed around framing members.) This says nothing of the penetrations added with decorative wall hangings, nail holes and modifications done after the fact. Unless these seams and penetrations are sealed in such a way as they never release, plenty of opportunity for air movement and with it moisture movement is created. Worse, because fiberglass batt insulation allows air and moisture to move through it, penetrations and deficiencies in the 6 mil poly layer allow for air pressure differences across the wall assembly to degrade the performance of the insulating layer over time resulting in effective R-Values of half (or less) the advertised value.
Spray Foam Insulation creates a lasting high performance building envelope.
If this same building envelope were insulated and sealed with a single application of spray foam insulation, the result would be significantly different. Because spray foam is manufactured on site, it conforms to every minute variance, nook and cranny in the building envelope. It is a perfect, custom made fit. Made up of billions of tiny, microscopic bubbles, it will never settle, sag, or move, it absolutely and completely seals a wall without any penetrations. It conforms to electrical boxes, outlets, and recessed light cans, wrapping itself around and behind them to completely enclose them. It is inches thick and not subject to any of the potential problems of a layer only 6 mil thick. Spray Foam is not dependant on caulking, glue or sealants to act as an air barrier or vapor barrier and results in a building envelope that is air tight, impenetrable to moisture, and has a stable R-Value much higher than fiberglass. At an R value of 6 per inch, there is potentially R-33 available in a 2×6 cavity wall if super insulating is required.
Conclusion:
A robust building envelope is designed to endure and separate two different environments. The modern, conventional building envelope does not do this adequately because it is constructed using an air barrier and vapor barrier subject to degradation over time. The system created to accomplish this is too heavily dependant on a single layer of thin plastic (6 mil polyethylene), and any penetrations or deficiencies in its installation, or subsequent use degrades building envelope performance allowing moisture into the building envelope and heat loss from it resulting in higher expense and shorter useful life span. Spray Foam, though more costly at time of installation addresses this in a single, simple application and is required in new homes by informed homeowners.
Our next article will look at the importance, function, design and performance of the air barrier layer and materials used to create air barriers in the building envelope.
Tags : air tight, benifits, building envelope, Environment
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